Batch Mixer BXH

Batch Mixer

What is batch mixer?

BXH batch mixer is rotor and stator system for the production of viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the heart of BXZRD vacuum emulsion mixer.

What is batch homogenizer made of?

BXH batch homogenizer is usually made of a rotor and a stator, transmission part and motor etc.

How does batch homogenizer work?

The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The raw materials are sucked from both top and bottom of the rotor into the high shear zone.

The strong centrifugal force drives the cream to the narrow gap between the rotor and stator. The cream is pressed and crushed by the centrifugal force and then got dispersed and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The cream goes through the gap between rotor and stator and is dispersed, sheared, emulsified and homogenized. Then it jets out from the openings of the stator.

Because the batch homogenizer is mounted into a tank, the cream jets out from the homogenizer and goes circulated inside the tank. After several circulations, it’s completely sheared, dispersed, emulsified and homogenized.

Key features of BXH batch homogenizer

l         Complete process of dispersing, shearing, emulsifying and homogenizing

l         Working capacity from 1.5kw to 75kw

l         Suitable for cream and emulsions of 30000~50000cps viscosity

l         Suitable for batch process with high efficiency

l         Top, bottom or side mounted batch homogenizer

l         Oil hydraulic lifting system for easy cleaning and maintenance

l         Work with different mixing tanks

l         All contact parts are made of SS304/316L and mirror polished

l         The specifications of the batch homogenizer comply with cGMP regulations

l         Power supply of 380V, 50Hz, 3 Phase

Options for BXH batch homogenizer

l         Different combinations of batch homogenizer, agitator, disperser and inline homogenizer for different processes

l         Mechanic seal cooling system available

l         Different pneumatic, hydraulic and electrical lifting devices for lifting the batch homogenizer for exchangeable tanks

l         Panasonic frequency inverter for adjust homogenizing speed

l         Explosion proof motors and electricals

l         Different power supply acceptable

Typical applications of batch homogenizer

Cosmetics & Toiletries: cream, lotion, wax, mascara, gel

Pharmaceuticals: ointment, dental composite, syrup, injection

Food: mayonnaise, dressing, jam, butter, margarine, wasabi

Chemicals: polyester, synthetic fiber, shoe cream

BXH-L Inline Mixer

BXG Mixing Tank